Precision parts manufacturers attach great importance to the processing and surface treatment of components, therefore, the operation process is also relatively strict. Surface treatment can prolong the life of products and improve quality. Due to the need for polishing treatment on the surface of components, not only can it be affected by the process and polishing equipment, but the polishing itself will also be affected by the material. Therefore, the technology to improve the surface performance of parts needs to be upgraded, but the main ones are hardening film deposition, nitriding, and carburizing technologies.
Precision parts manufacturers explain processing precautions
Before starting mechanical work, check if lubricating oil is added to the moving parts, then start and check if the clutch and brake are normal, and idle the machine tool for 1-3 minutes. It is strictly prohibited to operate in case of mechanical failure.
Maintain the correct posture while working, have sufficient mental energy to cope with work, and if you find any physical discomfort, immediately leave the work position and report it to the leader. During operation, one must concentrate their thoughts, strictly prohibit casual conversation, and cooperate with each other. Operators should not operate in a state of irritability or fatigue to avoid accidents and ensure safe operation. All employees should check if their clothing meets the job requirements before entering the workplace. Slippers, high heels, and clothing that affects safety are not allowed to be worn. Those with long hair must wear a safety helmet.
When replacing the mold, first turn off the power and stop the movement department of the punching machine before starting to install and debug the mold. After installation and adjustment, move the flywheel by hand to test punch twice, check whether the upper and lower molds are symmetrical and reasonable, whether the screws are firm, and whether the edge ring is in a reasonable position.
Wait for all other personnel to leave the mechanical work area and remove debris from the workbench before starting the power to start the machinery.
Precision parts manufacturer's surface treatment:
Because nitriding technology can achieve a high level of surface performance, and the process of nitriding technology is highly coordinated with the quenching process of steel in precision components, and the nitriding temperature is very low, so after nitriding technology treatment, there is no need for intense cooling process, so the deformation of precision components will be very small. Therefore, nitriding technology is also one of the earliest technologies used to strengthen surface performance in precision component processing, and it is currently the most widely used.